Folding Sawhorses – Compact Strength for the Shop

Article 56: Folding Sawhorses – Compact Strength for the Shop

By: A Woodworker Who Values Mobility

These folding sawhorses are rugged yet stow easily, using locking hinges and a stable footprint.

Materials (Per Sawhorse)

• (2) 2x4 @ 32" – Top Rails

• (4) 2x4 @ 30" – Legs

• (2) Hinges (strap or folding)

• (2) 3/8" bolts w/ washers & wing nuts

• Wood screws

Tools Needed

• Circular saw

• Drill and bits

• Clamps

• Square

Steps

1. Cut All Parts

   • Square off ends. Angle leg tops at 15° for lean.

2. Build Legs

   • Attach two legs per side with hinge or fixed spreader.

3. Attach Legs to Top

   • Screw angled legs into top rail with pilot holes.

4. Drill Bolt Holes

   • Create pivot point with bolt and wing nut at lower leg spread.

5. Test Foldability

   • Legs should swing and lock into position smoothly.

6. Finish

   • Sand edges and optionally apply boiled linseed oil.

Sketch – Side View (Folded and Open)

Open:
   /     \
  /       \
 |         | ← Top rail

Folded:
  |||||||| ← Legs nest under top